There are many factors that drive food processors to upgrade their conveyor systems to a more sanitary platform. Leading the charge is the Food Safety Modernization Act (FSMA), which takes a more proactive approach toward food safety by adding safeguards to try and prevent contamination or problems from occurring within the nation’s food supply in the first place. Besides the sanitary platforms like FSMA, companies cannot afford to have a contamination outbreak traced back to poor sanitary designs in their equipment. The risks to their reputation and to their customers’ well-being are too great.
So as companies scrutinise how to improve their food processing practices, installing new sanitary conveyors is often one of the conclusions they arrive at. That’s a sound decision as conveyors are in direct contact with food, especially on the processing side. These conveyors need to be built with strong sanitary attributes to eliminate any chance of contamination. However, not all “sanitary” conveyors are built the same. Let’s take a look at some of the engineering and design differences that make a conveyor a truly sanitary platform.
Is stainless steel truly sanitary?
A common misconception is that all stainless steel conveyors are sanitary. Many companies went out and purchased stainless steel conveyors thinking they were going to get a high level of sanitary protection. While that purchase provided them with a stainless steel conveyor, they might not have received a truly sanitary conveyor – and there’s a big difference between the two.
Stainless steel is certainly the right material to use in applications that call for regular washings with light chemical cleaning agents. A basic stainless steel conveyor can be washed throughout the day as needed, depending on how it’s built, but it’s not necessarily sanitized. That’s because sanitizing a conveyor involves an entirely different process than simply washing it down, and much of achieving a sanitized conveyor depends on the way it was initially designed.
What makes a true sanitary conveyor?
The goal of a sanitary conveyor is to, as best as possible, eliminate any chance of contamination. By their very nature, conveyors are an excellent source of contamination; especially on the processing side where raw food and ingredients are being moved. A sanitary conveyor works to eradicate those areas where contamination can happen – and that starts with the design of the frame.
A true sanitary conveyor gives the user full easy access to all areas of the conveyor for cleaning. By being able to reach every part of the conveyor with water, soap or other cleaning agents, there’s no chance of product collecting and growing into bacteria.
Additionally, a sanitary conveyor removes harbour points, blind spots and flat level surfaces within the frame structure, and replaces them with rounded cross members preventing food and water from accumulating. This design element is important because it doesn’t take long for components within the conveyor, like the motor, to begin heating up collected food particles and speeding up contamination. Also, the overall openness of the frame is designed so that any product that falls off the belt will land either in a catch pan below or on the floor; nothing gets trapped within the frame.
Other hygienic designs common in sanitary conveyors are the removals of plate-on-plate manufacturing on the frame. Often, these plate-on-plate designs involve sections of the frame bolted together with fasteners, and do not allow the user to take them apart for cleaning. This leads to food particles collecting in the crevices and spreading bacteria. Sanitary conveyors don’t have this type of manufacturing design. Rather, fasteners, which are harbour points for contamination, are removed from the conveyor’s food zone and replaced with welds where necessary – again all aimed at making the conveyor as hygienic as possible.
There is a continuous drive in various industries to improve hygiene in the manufacturing process due to laws, legislation and society expectations. Flexline in collaboration with Nusaf Dynamic Technologies introduces its new, modular stainless steel conveyor system as a solution. Nusaf Dynamic Technologies (Pty) Ltd is dedicated to the manufacture and supply of the highest quality products and service to the food, beverage, packaging, labelling and machine manufacturing industries. Nusaf Dynamic Technologies’ product knowledge base is updated regularly with new developments and products, through constant contact with international suppliers.